The most complete and innovative offering dedicated
to the industrial sector: from Production to Logistics
ZUCCHETTI DIGITAL SUPPLY CHAIN:
KEEPING PACE WITH THE FUTURE
INDUSTRIES
METALWORKING, MACHINERY AND METAL PROCESSING
AUTOMOTIVE, AEROSPACE AND DEFENSE
PHARMACEUTICAL, CHEMICAL AND COSMETICS
ELECTRONICS AND ELECTRICAL COMPONENTS
PLASTICS AND RUBBER
GLASS AND CERAMICS
PACKAGING, PAPER AND PRINTING
UTILITIES, ENERGY AND SERVICES
FURNITURE AND WOOD PROCESSING
FASHION AND TEXTILE INDUSTRY
FOOD AND BEVERAGE
DISTRIBUTION, LOGISTICS AND TRANSPORTATION
For more than 45 years, the
Zucchetti Group—an Italian
leader in the ICT landscape,
has positioned itself as an
international reference point for
the manufacturing and logistics
industry. Our specialized and
innovative solutions are chosen
by globally relevant companies,
confirming our expertise and
reliability. As key players in Digital
Transformation, we aim to guide
companies toward sustainable,
environmentally conscious and
human-centric growth by improving
operational efficiency through
advanced software technologies.
Zucchetti Digital Supply Chain
is a complete and unique offering
at an international level in
terms of functional coverage
and technological innovation.
Discover the Zucchetti Digital Supply Chain
offering, designed to meet the needs of all
manufacturing companies—from production to
logistics—regardless of their industry or size.
It is a flexible and scalable solution that enables
the development of tailored IT projects. Step into
the new industrial revolution with innovative,
collaborative and customizable solutions designed
to optimize production and logistics processes
while enhancing cooperation between people,
machines and materials, with a strong focus
on environmental and social sustainability.
We provide the best technologies enhanced
by advanced Artificial Intelligence (AI)
and Machine Learning (ML) systems to
ensure future-oriented support.
The strength of the Zucchetti Digital Supply
Chain offering lies in its comprehensive
functionality, enabling companies to manage
the entire supply chain with maximum
efficiency—from production to logistics.
We deliver integrated software solutions to plan,
optimize, digitize and monitor every aspect of the
supply chain, ensuring efficiency, cost savings and
flexibility at every stage of the process. All solutions
are supported by AI technologies that enable a
proactive and intelligent supply chain through
Predictive Analytics at every level. We support
companies not only with cutting-edge software
solutions but also with high-level consulting,
assistance and customized services. With Zucchetti
Digital Supply Chain, businesses can innovate
and gain a competitive advantage, improving
production efficiency and quickly adapting to
market dynamics and the circular economy.
THE MOST COMPLETE
OFFERING FOR
MANUFACTURING
The production structure and the various
processes connected to it are the beating
heart of every manufacturing company.
These fundamental processes represent
the core of economic and operational
performance and, consequently, have a
direct impact on a company’s ability to
remain competitive in an increasingly
complex and competitive environment.
End-to-end solutions enable shared data
management, creating an overall coordination
aimed at maximizing performance,
profitability and customer service while
reducing costs, errors and delivery delays.
The Zucchetti Digital Supply Chain offering provides
a complete and integrated solution that addresses
all phases of the Supply Chain, without the need
to rely on external solutions or interventions.
THE BEST TECHNOLOGY
FOR EVERY PROCESS
ADVANCED PLANNING
& SCHEDULING (APS)
Demand planning and production
capacity planning
What-if simulation
for strategic decision-making
Resource optimization
Finite-capacity operational scheduling
WORKFORCE MANAGEMENT
(WFM)
Efficient workforce planning
Shift scheduling based
on production requirements
Complete and immediate overview
of absences, enabling the management
of unplanned absences
MANUFACTURING EXECUTION
SYSTEM (MES/MOM)
Data collection and real-time
production monitoring
Bidirectional connection
with machines and production equipment
Quality control, materials management,
traceability, and process control (SPC)
Maintenance and predictive analytics
to improve processes
LOGISTICS AND TRANSPORT
(WMS, TMS, YMS)
Management and optimization
of traditional, automated,
and e-commerce warehouses
Yard management: management
of goods and vehicles in yards
and time slot management
Planning, traceability, control,
and cost management of transport
ARTIFICIAL INTELLIGENCE
Generative AI
Multi-level predictive systems
and analytics
Supply Chain optimization
Predictive maintenance
Predictive quality
Process and product simulation
CROSS-FUNCTIONAL SOLUTIONS
Asset Management
Maintenance Management
Energy Management
Fleet Management
Document dematerialization
GPS vehicle tracking
Workplace safety
Sustainability solutions
Logistics management, tracking & tracing of raw
materials, components, and finished products.
Production line supply, Kanban management, picking
optimization, and planning of transport and shipments.
Integrated system for coordinated
and efficient management of people
in production.
Operational factory system that guides,
manages, and controls the entire
production process in real time.
Advanced Production
Planning and Scheduling.
WFM
WORKFORCE
MANAGEMENT
DIGITAL SUPPLY CHAIN
SOLUTIONS
LOGISTICS &
TRANSPORT
Artificial Intelligence-based
projects, including predictive
analytics and simulation
processes for process
optimization.
Software for financial
reporting, ESG reporting,
sustainable mobility,
and more.
Technical maintenance management,
environmental parameter monitoring,
energy efficiency, and waste management.
Integrated system of software and
hardware devices for the security of
tangible and intangible assets, company
spaces, and people.
Demand forecasting
and production capacity
balancing.
ESG
Zucchetti presents a complete and integrated offering for the automated and interconnected
management of business processes, involving Planning & Scheduling, Workforce Management,
and Execution of the entire production process, from the release of the production order to
the delivery of the finished product. The offering continues with Logistics and Transport and
is completed with add-ons that enhance the Supply Chain, up to Predictive Analytics through
mathematical modeling projects using AI.
Cyberplan is a software platform that for more than
30 years has supported manufacturing companies
in advanced production planning and scheduling.
Thanks to its modular structure, it covers all
planning processes, from sales forecasting and
scenario analysis to detailed scheduling.
The software is customizable both in terms of
interface and process coverage, allowing it to
effectively adapt to the company’s real needs.
Cyberplan uses real-time updated data to create
demand forecasting plans and production plans
based on the company’s actual capacity in terms
of resources and raw materials.
For advanced planning
across the entire factory
_More reliable planning process
for materials and production
capacity.
_Improved customer service level
with increased on-time delivery.
_Reduction of low-value manual
activities required to define the
production plan.
_Shorter production lead times.
_Optimal use of resources.
_Reduction of stock-outs.
_Greater analytical capability and
identification of critical issues.
Benefits
An intuitive and customizable graphical
interface, advanced scenario simulations,
and comprehensive features allow users to take
full control of their production and respond to or
anticipate unforeseen events, always maintaining
visibility over critical aspects of production.
The experience gained from numerous installations
at client companies worldwide ensures seamless
integration between the solution and major ERPs
(SAP, Oracle, Microsoft Dynamics, Sage X3, JDE,
Infor, AS400, Infinity, custom solutions, and Mago).
Since 2022, Cyberplan has been recognized as
a Notable Vendor in Gartner’s Magic Quadrant
for Supply Chain Planning Solutions, among the
few globally recognized reference solutions.
Demand Planning
and S&OP
accurately forecast future
demand and balance it
with actual production
capacity, improving
operational management.
Finite Capacity
Planning
(Mid- to Long-Term) create
feasible and reliable
production plans with
visibility across the entire
production process.
Finite Capacity
Scheduling
(Short-Term) generate
daily work plans with the
highest level of detail for
the production capacity
of individual resources.
Demand-Driven MRP
plan material requirements
based on actual demand,
achieving accurate
forecasts that quickly
respond to changes.
KPI Sets, Reports,
and Dashboards
support decision-making
across all covered processes.
KEY FEATURES
S&OP APS
Order Management
and Planning
manage customer orders
and release work orders
with realistic scheduling
while maintaining full control.
Resource Planning
use finite capacity planning to
manage workloads effectively
and keep real-time control
over resource allocation.
Optimized Purchasing
Management
reduce the risk of stock-outs
or overstocking by planning
production efficiently.
What-If Analysis and
High-Speed Processing
simulate multiple scenarios
to evaluate outcomes quickly.
Cyberplan RSP
Module an integrated
solution to manage and
monitor all aspects of
project planning, enhancing
team collaboration.
Workforce management is a set
of strategic processes designed to
optimize the management of human
resources within a company.
It connects production planning,
operational monitoring and employee
data management to ensure efficient
workforce management. This
includes shift scheduling, resource
requirement forecasting, attendance
management, and resource allocation.
_Optimized workforce planning.
_Efficient and safe workforce
management.
_Reduced time spent on
maintaining and updating
the skill matrix.
_Improved communication
between employees
and the factory.
Benefits
Workforce Management (WFM)
awm suite is a sophisticated
software solution designed
specifically for managing
and allocating workforce
resources in manufacturing
and logistics. It ensures the right
person is assigned to the right
place at the right time by integrating
data such as specific skills, required
certifications, and individual physical
constraints from multiple systems.
This enables optimal alignment
between the operational needs
Planning Management:
allocate resources across
workstations while
respecting the skill matrix,
risk indices, and other
compliance constraints.
Skills Management:
dynamically manage each
operator’s skills, tracking
training and certification
for career progression.
Business Intelligence:
collect structured
data and visualize it
through dashboards for
actionable insights.
RECOGNITION
AWM Suite has been recognized
as a Representative Vendor in
Gartner’s Market Guide for three
consecutive years (2022–2024).
This report highlights the leading
Workforce Management applications
in Europe, emphasizing the value
of software for managing personnel
in factories and logistics centers.
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KEY FEATURES
awm suite: Workforce Management Software
WORKFORCE
MANAGEMENT
of the factory and those of the
workforce, offering management
across three time horizons:
Planned: schedule human
resources at the workstations
best suited to their skills.
Real-Time: handle last-minute
absences with immediate proposals
to replace unavailable staff.
Post-Event: generate reports
and dashboards for in-depth,
data-driven analysis.
Absence Management:
gain a complete,
real-time overview
of absences, enabling
efficient management
of unplanned leave.
Operator
Communication:
the mobile app acts as an
assistant for operators,
facilitating seamless
communication between
staff and the factory.
OPERA MES acts as a true
factory information system,
coordinating and governing all elements
involved in the production process—including
materials, people, processes, and production
assets—securely and in compliance with
industry and product specifications.
It provides every level of the organization
with real-time access to all the
information needed to enable proactive
and efficient factory management.
_Increased productivity
and efficiency.
_Elimination of errors
and reduced data entry time.
_Lower direct and indirect
production costs.
_Near-zero machine downtime.
_Elimination or reduction
of shift handover reports.
_Shorter lead times.
_Improved product quality
(fewer non-conformities).
_Optimized use of primary
and secondary resources.
_Better process organization
(Lean Manufacturing).
Digital, Efficient
and Sustainable Factory
Benefits
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Opera MES is the perfect connector
between the decision-making
level and the execution level.
Smart & Visual Factory Tool:
OperaMES is a fast, interactive
and effective analysis and supervision tool
to constantly monitor the production plant.
With the creation of customized dashboards,
synoptics and interactive charts, it allows
performance analysis, decision-making and
ensures maximum production efficiency at
the lowest cost, while enabling connection
to the factory from anywhere in the world.
Opera MES towards sustainable production.
Thanks to AI, we can go beyond simple real-
time process control and perform predictive
analytics on the big data collected and
historized, in order to prevent problems
and guide the factory towards the highest
level of operational excellence.
The interconnection with all machines/plants
and production lines makes it possible
to detect and analyze energy consumption
in relation to the process and the product,
aiming for increasingly sustainable production.
International MES platform
with references all over the world.
Opera MES is an international, multi-plant
and multilingual software that for more
than 30 years has satisfied all the needs of
manufacturing companies of any sector and size.
Its modular structure makes it possible to
implement tailored MES projects in line with
real needs and specific process requirements
(discrete and process manufacturing).
More than 700 manufacturing companies
around the world have chosen Opera MES
as software for factory digitalization.
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Production: Allows
the management, tracking
and monitoring of all the
operations carried out
inside the factory to enable
real-time supervision of
production (Core System).
Device Connection:
Bidirectional interconnection
with machines, plants,
equipment, production
lines and devices in general,
for the automatic acquisition
of production data and
process values, and for
sending instructions and
part-programs from
the MES to the devices.
Material & Tracking:
Complete management
of the flow of materials
entering and leaving the
warehouse, with visibility
on the availability of material
to be used in production.
It manages traceability
and batch genealogy
of production lots.
Maintenance: Allows
the management, tracking
and monitoring of all
maintenance activities
(preventive, corrective,
autonomous, predictive),
as well as the management
of spare parts and
consumable material.
KEY FEATURES
MES
Quality Control: Real-time
detection and monitoring of
process values, highlighting
any possible process drifts.
Quality control with the
management of testing
activities by variable
and attribute, in order
to guarantee product
compliance (raw materials,
semi-finished products
and finished products).
Energy Management:
Continuous monitoring
of energy consumption
associated with the
production process.
It allows the detection of
energy consumption values,
identification of waste and
areas of possible savings.
Predictive Analytics:
Thanks to emerging
technologies such as
Industrial IoT, Big Data,
AI, Machine Learning,
Deep Learning and Neural
Networks, predictive
techniques are applied to
production process data with
the aim of making the factory
intelligent and collaborative.
SMA.I.L:) is the platform
that optimizes the
entire supply chain:
warehouse logistics,
transport and shipping,
and yard management.
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SMA.I.L:)
The 360° Supply Chain
The Zucchetti offering
dedicated to the efficient
management of transport
and logistics supports
companies throughout the
entire supply chain with the
SMA.I.L:): WMS, YMS,
TMS, solutions for customs
procedures management,
Fleet Management and
GPS vehicle tracking, as
well as shift management
and scheduling and
workplace safety.
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WMS manages
all logistics flows:
• Inbound & goods identification,
• Put-away & warehouse handling,
• Production fulfillment
& accounting.
• Picking, packaging, delivery
& reverse logistics.
• Control tower & dashboard.
In production environments, it
interacts with APS and MES and
allows Kanban management of
production line replenishments,
with automatic supplier requests
in a continuous replenishment
approach. Track & Tracing and
flow optimization always ensured
TMS for manufacturing and
distribution companies manages:
• Trip planning in
“supported” mode.
• Calculation of the optimal route.
• Carbon footprint calculation.
• Selection of the best carrier
for each shipment.
• Driver delivery confirmation.
• Real-time visibility of
delivery outcomes.
• Calculation of
transportation costs.
• Issuance of proforma invoices.
• Post-event simulation of
new transport tariffs.
• KPI analysis to monitor
transport and carrier
performance
SMA.I.L:) PLATFORM
The end-to-end solutions
allow shared data management,
creating an overall coordination
aimed at maximizing
performance, overall
profitability, and customer
service while reducing costs,
errors, and delivery delays.
From a continuous improvement
perspective, analyses enable
the identification of inefficiencies
and the implementation of
appropriate corrective actions.
LOGISTICS &
TRANSPORT
TMS for transport and
shipping companies manages:
• Land, sea, and air transport.
• Intermodal shipments.
• Distribution.
• Integrated and
international logistics.
• Integration with
mapping systems.
• Travel documentation
and e-CMR.
• Administrative control
• Artificial Intelligence
and Machine Learning.
• Container positioning.
• Customs documentation.
• Vehicle and workshop
management with custom
maintenance plans.
• Document archiving.
YMS manages:
• Booking/time slot management
to schedule loading/
unloading activities, avoiding
long waits and queues.
• Yard management of
vehicles and goods with
tracking and weighing.
• gateflow and automated access
control with automatic license
plate recognition for precise
vehicle check-in/check-out.
• Dock management with
driver call via SMS and
warehouse monitoring.
Efficiency and
control of all
company assets,
in real time
with a single click, even
from a smartphone.
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Manufacturing and service companies,
construction firms, public entities,
service companies: any organization
needs to manage its plants, machinery,
buildings, and other strategic assets.
The Zucchetti offering for
Asset and Facility Management
includes solutions designed to
address challenges in energy
and technical maintenance.
All solutions are fully integrated
and allow for quick and easy data
access from PCs, smartphones,
and tablets, enabling complete
and real-time management.
They also provide the ability to update
data directly in the field with just
a few clicks, both online and offline.
ASSET
MANAGEMENT
ZMaintenance: efficiently manages
maintenance and operation activities for all
company assets, with preventive and predictive
functionalities. It helps keep equipment and
machinery in optimal condition, reducing
downtime and improving overall productivity..
ZEnergy: collects and intelligently manages
energy and environmental information for
industrial plants, buildings, and facilities.
It also reads, processes, monitors, and
accounts for energy bills through its two
modules: Monitoring and Utility.
ZAir: monitors environmental parameters and
ensures proper working conditions in workplaces.
ZAsset Booker: manages and schedules
shared company resources, allowing optimal
monitoring and management of corporate assets.
Waste Management: Provides
comprehensive management of
waste for companies, public entities,
producers, transporters, intermediaries,
disposal companies, and recyclers.
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Safety
is not improvised.
It is built,
every day.
The Safety & Security offering
integrates HSE solutions
with Security through, software
and hardware for access control,
smart reception, access terminals
and apps, turnstiles, and gates.
It is a complete system
to manage health and safety
at work, comprehensively,
with the added advantage
of an integrated management
approach that simplifies processes,
increases operational efficiency,
and ensures maximum protection
for people and environments.
Health, safety, and environmental
protection are not only
regulatory obligations—they
are a strategic investment
and an ethical responsibility.
Thanks to an integrated ecosystem
of solutions and mobile apps, HSE
management becomes simple,
efficient, and fully digital.
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SAFETY &
SECURITY
With Zucchetti HSE solutions,
you can make safety management
a smooth, digital, and collaborative
process, in compliance with
D. Lgs. 81/08, ISO 45001, and
ISO 14001 environmental standards.
The safety offering
allows you to manage:
Training compliance
Medical surveillance and health records
PPE and work clothing
Accidents, near misses,
and occupational diseases
Risk and opportunity assessment
Incident management,
audits, and inspections
Behavior monitoring
Procurement and access control
HSE database
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Operational
Sustainability:
Efficiency for People
and the Environment
Today, manufacturing and
logistics companies are
called upon to demonstrate,
with data, their commitment
to Corporate Sustainability
(ESG) in order to comply with
regulations and meet the
stringent demands of the
value chain and stakeholders.